CLUTCH UNIT (for EE63) > REMOVAL

for Preparation Click here


NOTICE:
When the transaxle is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.



1. REMOVE MANUAL TRANSAXLE ASSEMBLY
  1. Remove the manual transaxle assembly (Click here).



2. REMOVE NO. 1 CLUTCH HOUSING COVER


C198729
  1. Remove the No. 1 clutch housing cover from the transaxle.



3. REMOVE BLEEDER CLUTCH RELEASE TUBE


    C198732
  1. Using a union nut wrench 10 mm, separate the bleeder clutch release tube.

  1. Remove the bolt and bleeder clutch release tube.



4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY


C195353
  1. Using a union nut wrench 10 mm, separate the clutch release bleeder from the bleeder clutch release tube.

  1. Remove the 2 bolts and clutch release bleeder.



5. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP


6. REMOVE RELEASE CYLINDER BLEEDER PLUG


7. REMOVE CLUTCH TUBE BOOT
  1. Remove the clutch tube boot from the transaxle.



8. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


C198620
  1. Remove the 3 bolts and the clutch release with bearing cylinder assembly together with the bleeder clutch release tube.



9. REMOVE BLEEDER CLUTCH RELEASE TUBE


C195450
  1. Using a union nut wrench 10 mm, separate the clutch release tube from the clutch release with bearing cylinder assembly.



10. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


C195362
  1. Remove the bolt clutch flexible hose bracket.



11. REMOVE CLUTCH COVER ASSEMBLY


    C203592E01
  1. Put the matchmarks on the clutch cover and the flywheel.
    Text in Illustration 
    *a
    Matchmark

  1. Loosen each set bolt one turn at a time until the spring tension is released.

  1. Remove the set bolts and pull off the clutch cover.

    NOTICE:
    Do not drop the clutch disc.



12. REMOVE CLUTCH DISC ASSEMBLY